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Avago Optocoupler HCPL-2202 Failure Analysis

Avago Optocoupler HCPL-2202 Failure Analysis

Gideon Analytical Laboratories received several Avago HCPL-2202 Optocouplers for failure analysis. These optocouplers have a totem pole output stages and optical receiver input stages with built-in Schmitt triggers to provide logic-compatible waveforms. They feature low input current (1.6mA to 1.8mA), Mbd typical signal rate, and guaranteed performance from -40 to 85 degrees Celsius. Some of their applications include isolation of high-speed logic systems, microprocessor system interfaces, and ground loop elimination. Our goal was to determine why the Avago HCPL-2202 Octocouplers had been failing.
Failure Analysis on T491D475K050AT Kemet Tantalum Capacitor

Failure Analysis on T491D475K050AT Kemet Tantalum Capacitor

Gideon Analytical Laboratories received several T491D475K050AT Kemet tantalum capacitors for electronic failure analysis. A capacitor is a passive two-terminal electronic component that stores electrical energy in an electric field. While some capacitance exists between any two electrical conductors in proximity in a circuit, a capacitor is a component designed to add capacitance to a circuit. The Kemet T491D475K050AT has a capacitance of 4.7 uF, a voltage rating of 50 VDC, and a tolerance of 10%, measures 7.
Xilinx TQG144 Packages

Xilinx TQG144 Packages

Gideon Analytical Laboratories received four working and four defective integrated circuit packages for failure analysis. They were Xilink TQG144 packages. Integrated circuit packaging is the final stage of semiconductor device fabrication, in which the tiny block of semiconducting material is encased in a supporting case that prevents physical damage or corrosion. These integrated circuit packages come in a variety of styles including surface mount, chip carriers, and pin grid arrays. Once the packages are fabricated, they are mounted and connected to a printed circuit board (PCB).
FCS RV4141V GFI Controller

FCS RV4141V GFI Controller

Gideon Analytical Labs received two failed RV4141AM ground fault interrupter controllers. The devices had far different impedance values than a new one did on several of the input pins. The RV4141A is a low power controller for AC outlet appliance leakage circuit interrupters. These devices detect hazardous current paths to ground such as an appliance falling into the water. The interrupter then opens the circuit line before a harmful or lethal shock occurs.
Failure Analysis of LM386 Op-amps

Failure Analysis of LM386 Op-amps

Gideon Analytical Laboratories received two semi-operational LM386 operational amplifiers for failure analysis. An operational amplifier (op-amp) is a DC-coupled high-gain electronic voltage amplifier with a differential input and, usually, a single-ended output. Op-amps are linear devices that have all the properties required for DC amplification and are used in signal conditioning, filtering, or to perform a variety of mathematical operations. The op-amps received were reported to have quiescent current 2 to 3 times the normal value.
Premature Discharge of Ansul IQ-396X Fire Control Circuitry

Premature Discharge of Ansul IQ-396X Fire Control Circuitry

Gideon Analytical Laboratories performed failure analysis on one Ansul IQ-396X, which was submitted for possible failure due to an electrical surge. These control units have two intelligent signaling line circuits (SLC), 396 intelligent device capacity (198 intelligent detectors and 198 monitors/control modules), four built-in output circuits, up to 64 internal output circuits/relays on optional modules in the unit, 99 programmable zone output relays, and manual sensitivity adjustment. The CPU 400 unit was dissembled and the entire board and components were inspected under 40x to look for and evidence of EOS (electrical overstress) that may have affected the operation of the unit.